Embedded RTOS Development

Deterministic, reliable real-time software for connected devices where timing is a constraint, not a target.

Consult Red develops embedded RTOS software for devices where response time, power efficiency, and reliability are non-negotiable. We work across the leading RTOS platforms (from FreeRTOS and Zephyr for connected IoT devices through to VxWorks for demanding industrial applications), and across the microcontroller, microprocessor, and DSP architectures that underpin them.

Our RTOS experience spans healthcare monitoring, industrial sensing, IoT connectivity, and consumer electronics, covering everything from initial platform selection through to driver development, connectivity integration, and hardware security implementation.

RTOS or Linux — getting the platform decision right

The most important embedded OS decision is also one of the earliest. Getting it wrong adds cost, complexity, and risk that compound through the rest of the programme.

An RTOS is the right choice when your device requires a guaranteed, deterministic response to inputs, with timing as critical as the response itself. Control systems, sensor processing, motor control, medical monitoring, and safety-critical applications typically require this level of determinism. An RTOS is also generally preferable for highly constrained devices where footprint, power consumption, and boot time are primary constraints.

Embedded Linux is better suited to devices that need complex networking, a rich driver ecosystem, broad UI capability, and a large application software stack. Many modern connected products use both an RTOS to manage time-critical hardware tasks and Linux to handle the application layer above it.
We have extensive experience with both platforms and will give you an honest view of the trade-offs before you commit to either.

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RTOS platforms we work with

We have hands-on development and porting experience across the platforms used in production embedded programmes. As well as developing against established RTOS environments, we have ported RTOSs to new hardware platforms and extended them to support additional features and device drivers.

FreeRTOS

The most widely deployed open-source RTOS, particularly for microcontroller-based IoT devices. We have ported FreeRTOS to new hardware targets and extended it for specific application requirements — including adding a USB stack to support bespoke and standard intelligent device classes on a custom hardware platform.

Zephyr

The Linux Foundation’s open-source RTOS, increasingly the platform of choice for modern IoT and connected sensor applications requiring broad protocol support and strong security features.

Well-suited to devices targeting Matter, Thread, and BLE connectivity.

VxWorks

Wind River’s commercial RTOS for demanding real-time and safety-critical applications where long-term support, certification support, and deterministic performance are priorities.

μC/OS and pSOS+

Commercial RTOS platforms with long deployment histories in industrial and embedded consumer applications.

We maintain experience with these platforms for clients with existing products in the field requiring ongoing support.

RTOS logo     VxWorks logo      Zephyr logo

Our embedded RTOS services

Impact and value

RTOS Selection and Architecture

Platform selection based on your device constraints, timing requirements, connectivity needs, and long-term support model. We evaluate the RTOS, toolchain, and hardware together – because real-time behaviour is determined by all three, not just the OS.

Impact and value

RTOS Porting

Porting an established RTOS to a new hardware platform, including BSP development, interrupt controller integration, timer configuration, and validation of timing behaviour on the target hardware.

Impact and value

Driver Development

Device driver development within the RTOS environment for custom peripherals, standard interfaces (USB, SPI, I2C, UART, CAN), and SoC-specific subsystems. We write drivers that meet the timing constraints of the RTOS scheduler.

Impact and value

Connectivity Stack Integration

Integration of networking and protocol stacks (including TCP/IP, LwM2M, MQTT, BLE, and Wi-Fi) within the RTOS environment, optimised for the memory and power constraints of the target device.

Impact and value

Hardware Security Integration

Implementation of hardware security features within the RTOS stack. We enable ARM MPU protection, hardware key stores for TLS mutual authentication, hardware roots of trust, and secure boot for RTOS-based devices. Security is addressed at the architecture stage, not added after.

Impact and value

Real-Time Tuning and Optimisation

Analysis and optimisation of interrupt prioritisation, pre-emption policies, scheduling configuration, and latency to meet timing requirements. For devices where a timing budget is tight, we instrument and validate performance against specification.

Impact and value

Safety-Critical Development Support

For applications requiring functional safety compliance, we provide development support including requirements traceability, code review, and test coverage analysis aligned to relevant standards.

Why work with Consult Red for embedded RTOS development

PCB and schematics

Hardware and software designed together

Real-time performance is determined by the hardware as much as the software.

Interrupt latency, cache behaviour, peripheral timing, and power management all influence whether a system meets its timing budget.

Our hardware design capability means we address these dependencies at the architecture stage – not as a debugging exercise after the hardware is locked.

Edge Compute

Breadth across platforms and architectures

We have worked across microcontrollers, microprocessors, and DSPs on a range of RTOS platforms over more than 20 years.

That breadth means our platform recommendations are based on genuine comparative experience, not familiarity with a single environment.

When a new programme requires an RTOS we have not used before, our engineers have the foundational knowledge to work with it productively.

IoT

IoT connectivity and security depth

Modern RTOS programmes rarely involve bare-metal logic alone.

They require connectivity stacks, device management protocols, and security implementations that interact with the real-time core.

We bring expertise in LwM2M, MQTT, TLS, and hardware security integration that treats connectivity and security as first-class requirements alongside timing performance.

Ready to discuss your embedded RTOS project?

Whether you are selecting a platform for a new design, porting an RTOS to custom hardware, or need specialist support on timing, security, or connectivity integration, we are ready to help.

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